Production Setup
YARN SELECTION:
- Selection of high quality electronically cleared, spun, autoconed cotton yarn of all qualities from 2s to 100s and in double counts 2/6s to 2/100s etc.
- We also use other varieties of special yarns like Linen, Rayon viscose, organic cotton yarn, BCI cotton yarn, cotton polyester blend, cotton viscose blend, Lycra, Modal, Flax, Lurex metallic, Indigo, Melange etc
DYE/ COLOUR:
Our company has tied up with 5 CHEESE DYEING units with dyeing capacity of 200 TONNES PER MONTH equipped with the latest technology and therefore we are able to achieve colour fastness to meet the International PANTONE shade standards.
SIZING/WARPING:
As concerned with sizing/ warping, we have tie up with sizing units with capacity of making warps for an average of 20,000 METRES per day. These units are equipped with latest technology equipment like Winding machine, Auto Coner, Direct Warper, Sectional Warper etc.
WEAVE:
Our company has its own 12 Picanol Airjet looms and apart from this we provide job work to 100 looms regularly on contract basis with production capacity of over 3 Lakhs meter per month. Our looms are equipped to make different types of weave patterns like Plain weave, Twill weave, Dobby weave, Matti weave, Satin weave, Seer suckers , Leno weave, Basket weave, Herringbone weave, Houndstooth weave, Honeycomb/ waffle weave etc.
PROCESS:
Our contracts with processing units on a regular basis to provide best finishing options like Sanforizer( zero-zero), Peach finishing, Stentering, Brushing, Heat setting etc with an average processing capacity of about 20,000 meters per day.
INSPECTION:
Fabric inspection at 3 stages
i) Loom stage fabric
ii) Washed/ processed fabric
iii) Final inspection before packing.
All the above inspection is done as per 4 point grading system.
DISPATCH:
As concerned with packing and dispatch, we incorporate the standards desired by the buyer. i) ROLL PACKAGING ii) BALE PACKAGING.